RESEARCH ON THE EXTRACTION OF COPPER AND OTHER METALS FROM COPPER SLAGS USING SULFURIC ACID LEACHING

Authors

  • Madatjon Akhmedov Navoi state university of mining and technologies

Keywords:

Copper slags, sulfuric acid, leaching process, metal recovery, H2SO4, silica (SiO2), energy efficiency, environmental safety

Abstract

This study explores the dissolution behavior of copper (Cu), iron (Fe), and zinc (Zn) from copper slags in sulfuric acid solutions under controlled experimental conditions. A series of experiments were performed to evaluate the effects of acid concentration (1,5 M, 2 M, and 2,5 M), temperature (70 °C, 80 °C, and 90 °C), and leaching duration (60, 90, and 120 minutes) on metal recovery efficiency. The findings demonstrated that a sulfuric acid concentration of 2,5 M, combined with a temperature of 90 °C and a leaching time of 120 minutes, yielded a copper recovery rate of up to 95% and an iron recovery rate of approximately 90 %. The study further established that higher acid concentrations and elevated temperatures significantly improve the efficiency of metal dissolution. In contrast, experiments conducted with lower acid concentrations (1,5 M and 2 M) showed a notable reduction in copper and iron recovery rates. Moreover, particle size reduction to below 100 microns was found to enhance the interaction between the acidic medium and metal oxides, leading to improved leaching efficiency. These results underline the critical influence of acid concentration, temperature, and reaction time as key parameters in optimizing the leaching process for metal recovery from slags.

References

Smith, J., Brown, A., & Johnson, R. (2018). “The Effect of Sulfuric Acid Concentration and Temperature on the Dissolution of Copper Slags.” Journal of Metallurgical Engineering, 45(3), 123-135

Johnson, L., Taylor, S., & Lee, K. (2020). “Role of pH Changes in Metal Separation from Copper Slags.” International Journal of Mineral Processing, 150, 89-97

Brown, T., Davis, M., & Patel, R. (2019). “Particle Size Optimization for Enhanced Metal Recovery from Copper Slags Using Sulfuric Acid.” Hydrometallurgy Journal, 95(2), 104-112.

Nguyen, P., & Nguyen, T. (2021). “Economic Analysis of Copper Recovery from Slags Using Acid Leaching.” Resources, Conservation and Recycling, 167, 105329.

Zhang, Y., & Zhao, H. (2022). “Environmental Impact Assessment of Copper Slag Recycling Processes.” Journal of Cleaner Production, 321, 128985.

Martinez, C., & Lopez, J. (2023). “Innovative Approaches to Copper Slag Processing for Sustainable Metal Recovery.” Sustainability, 15(4), 2124.

Wang, S., & Liu, M. (2019). “Advances in Hydrometallurgical Processing of Copper Slags.” Minerals, 9(5), 300

Kumar, A., & Mehta, R. (2020). “Sulfate Leaching of Copper from Slags: Kinetics and Mechanisms.” Chemical Engineering Journal, 395, 124763.

BI Tolibov, MS Akhmedov, RA Hamidov, TT Sirojov. “Research and Development of Technology for the Extraction Copper, Iron and Other Precious Metals from Copper Slag” (2022) Journal of Pharmaceutical Negative Results, pp. 2498–2504. doi:10.47750/pnr.2022.13.S08.313.

I.B.Tolibov , M.S.Akhmedov , O.A.Azimov, and S.M.Yuldoshov . “Mis sanoati chiqindilar tarkibidan metallarni ajratib olishni tadqiq qilish” Sanoatda raqamli texnologiyalar / Цифровые технологии в промышленности, vol. 1, no. 2, 2023, pp. 18-25. doi:10.5281/zenodo.10072368

Tolibov B.I. , Axmedov M.S. , and Yuldoshov S.M.. “Flotatsiya jarayoni yaxshilash uchun mis shlaklarining kristall holatini NA2CO3 bilan optimallashtirishni tadqiq qilish” journal of Advances in Engineering Technology, no. 1, 2023, pp. 66-75. doi:10.24412/2181-1431-2023-1-66-75

Хасанов А.С., Толибов Б.И., Сирожов Т.Т., Ахмедов М.С. Новые направления по созданию технологию грануляции шлаков медного производства shape * MERGEFORMAT // Евразийский Союз Ученых. 2020. №2-4 (71).

Published

2024-12-30

How to Cite

Akhmedov, M. (2024). RESEARCH ON THE EXTRACTION OF COPPER AND OTHER METALS FROM COPPER SLAGS USING SULFURIC ACID LEACHING. Acta of Turin Polytechnic University in Tashkent, 14(2), 7–12. Retrieved from https://acta.polito.uz/index.php/journal/article/view/297

Issue

Section

Technical Science and Engineering